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Won’t start
- DHS
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Dan
87 five speed.
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- Rich928
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With most no-start issues, I ALWAYS recommend replacing these relays: fuel pump, EZF and LH. All three are necessary for the engine to run. They may be the original. I would recommend to all 928 owners who don't know if the relays have been replaced to install new ones due to the age.
There should be is a very short "pulse" of the fuel pump turning on prior to engine crank. You'd have to be down at the pump to hear it.
I'm sending a PM with an overview of the fuel and spark system that will help you understand the system.
Best regards,
Rich
Rich
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1993 928 GTS Cover Girl
1987 928 S4
1979 928 5-speed rescue
1979 928 5-liter track beast
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- stepson
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As Rich says, replace those 3 relays first.
Remove the airbox and try spritzing the throttle body while cranking. If it fires when you spritz it, it is definitely fuel related.
Is your fuel pump functional? Remove the relay XX (top row and 4th from the right) and use a jumper wire from terminal 30 to terminal 87. This will power your fuel pump constantly whether the key is on or off, so don't leave it jumpered when you are not working on it. Is your fuel pump working with the jumper? If not, check the fuse( fuse #42) If it is still not working, the fuel pump is probably FUBAR and needs to be replaced. REMOVE THE FUEL PUMP JUMPER WIRE WHEN YOU ARE NOT TESTING YOUR FUEL PUMP!!!!
Keep us posted after you test.
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- Rich928
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Relay puller pliers are a must for the 928 owner. They can be difficult to remove and can be damaged, or the relay socket can be damaged if improperly yanked.
Lisle 46950 Relay Puller Pliers are what I purchased and recommend.
I use an old relay as a jumper, I wrap a wire around the relay pin 30 (always has 12V) and 87 (switched output) ... so this bypasses the switching function of the relay and becomes the jumper.
As Stepson noted, remove the jumper immediately after the test as the circuit remains powered when the jumper is in place. I keep this jumpered relay in my glove box so I always can always make a quick jump check if needed.
Rich
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1993 928 GTS Cover Girl
1987 928 S4
1979 928 5-speed rescue
1979 928 5-liter track beast
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- DHS
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Will get the relay puller, always fun buying new tools and Lisle makes some great tools.
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- DHS
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The fuel pump runs with the relay jumped.
Dan
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- stepson
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If so, your injectors may be clogged up. You can unclog them with various chemicals (my fav is Berryman's B-12). I made a jig to apply 9 volts to the uninstalled injector to which I attach a vacuum source to the top of the injector. I dip the nozzle end into the Berryman's, apply the vacuum, and alternate the 9v power between on and off. When the vacuum begins sucking the Berryman's through the injector, I move to the next injector.
There are also several commercial injector cleaners to which you can send your injectors for cleaning. It's pricey but cheaper than replacing injectors.
You can also use a noid light to test the power to your injectors prior to cleaning. If your injectors are clogged, however, even if your noid light says the injector is working, what is actually telling you is that the injector solenoid is working, but no fuel will be injected.
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Dan
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- stepson
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If you already replaced your fuel injection relay, and you still have the no-start, you could have a bad fuel injection ground or you need to have the LH rebuilt.
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I see you are in Georgia. There are several folks there that have a LH based fueled 928 that could test your LH in their car prior to having it rebuilt.
OR
You can send it to me and I will put it in one of mine to test. If it tests bad, I can contact you and find out your wishes and send it for you wherever you want to have it repaired.
I do believe that both Louie Ott and Rich Andrade will test your LH for free and I would not hesitate to send it to either one of those guys. Do not try to send it to a local rebuilder. You will not be happy with the result.
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- DHS
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Will update then.
Dan
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Dan . AC clutch relay.
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After you deoxited the fuse panel, did you put any additional relays where there hadn’t been before?
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It sounds as if your "new" relay coincidentally got old and quit working far ahead of it's projected failure schedule.
What happens if you replace the fuel pump relay with a different relay?
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dan
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Next?
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In this thread you suggest replacing the fuel pump, EZF and LH relays. Do you know the part numbers for these relays and what position are they found on the main ciRcuit board? I have a 84 if that matters.
thank you,
tim
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Either place a jumper in lieu of or replace the Fuel injection relay XVI (which is a specific relay: 928.615.119.00 ) located fourth from the right on the top row of relays.
If you jumper that relay, I believe you will need a 3 prong relay: terminals 30 to 87 and 87a.
If you have a NOID light, you can test any relay to see if it is receiving a signal. Chances are that they are not receiving a signal.
Good Luck.
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Start relay is XIV (fifth from the right on the top row) - standard 53 relay
Fuel injection relay XVI (fourth from the right on the top row) 928-615-119-00 - (specific relay only)
Fuel pump relay XVII (bottom row next to the double wide relay at the far right) 928-615-113-01 (specific relay only)
These are for an 84 US only. Euros (ROW) are slightly different
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