Rear hatch lock

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15 years 1 month ago #5454 by neilh
Replied by neilh on topic Rear hatch lock
Miss-alignment of the top part, causing it to deflect each time you close the hatch, will cause it to fail. To align it correctly, try this ( its an adjustment procedure, but parts still apply):

Repair Electric Release - The electric release is not hard to repair, but unless things are checked in the proper order it is easy to get caught in an endless loop. There are a lot of rumors on a fix even using pennies but few work. The design on the lock is such that it wears over time and relieves the tension that is necessary to spring the hatch open. There are several things to watch for here.

Shims - Before starting any repairs check both the bottom and top latch for any shims that may have been installed in previous attempts to make repairs. Remove all shims that are not factory installed.

Motor Operation - Open the hatch and activate the automatic release. Look inside the lower latch to make sure that the metal latch operates with the motor.

Spring - The motor on the latch cycles from open and back to close is a short period of time. The spring in the middle section of the latch pushes up on the hatch and forces it open during the cycling of the latch. Check to make sure the spring has tension and is not broken. The spring is located under the round center plastic piece in the lower latch.

Worn Catch - Inspect the plastic moving catch in the upper latch. This part is meant to wear over time saving other expensive parts of the latch. If it is worn it will have to be replaced before things will work reliably.

Latch Release - Remove the upper latch from the hatch. Push it down into the lower latch. Operate the motor to verify that the latch pops out when when the motor cycles. If this does not then the bottom latch is not releasing enough to to clear the top catch. The design of the latch is for the upper catch to operate with the key and the lower catch to operate with the motor. The lower catch operates on an arm in the bottom of the latch. The arm can become disconnected or the bushing in the arm can wear causing the lower catch to be restricted in its travel.

Alignment - If the latch releases when not attached to the hatch then the automatic release is working correctly and the problem is in the alignment of the hatch. If the upper latch binds in the lower latch then the spring will not be strong enough to push up on the hatch during the open cycle and the hatch will remain locked.

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15 years 1 month ago #5493 by Glen McCartney
Replied by Glen McCartney on topic Rear hatch lock
The non-alarm hatch lock can be used, I replaced mine with the non-alarm and it works fine. I remember Jim Bailey saying that the locks with the alarm are more prone to breaking than the non-alarm versions.

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15 years 1 month ago #5509 by 87 Shark
Replied by 87 Shark on topic Rear hatch lock
Thanks Glen and all.Will try various "cheap" fixes until I order the new part.

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15 years 1 month ago #5515 by martinss
Replied by martinss on topic Rear hatch lock
Mine's cracked too Dave. I'm after a replacement before it break ;)

Here's a pic(bit out of focus) I made to show someone else what I was looking for:

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15 years 4 weeks ago #5523 by 87 Shark
Replied by 87 Shark on topic Rear hatch lock
Mine broke in the exact same spot. Wish I knew then... Will get a new one but trying to fix until then. Every one should check for cracks as this is a common problem.

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15 years 4 weeks ago #5526 by 928mac
Replied by 928mac on topic Rear hatch lock
Oh come on, where is your good old Alberta know how.

Use a bungee strap :p

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